Lifting Chain Examinations: Why Surface Rust Matters

Thorough examinations of lifting accessories are exactly that – thorough. When lifting chains are covered in surface rust, a simple visual inspection isn’t enough. Rust makes it harder to spot wear, cracks, or damage that could compromise safety.

Unfortunately, many companies don’t have anyone in-house trained or equipped to perform this essential maintenance – even though LOLER requires regular, competent examinations of lifting equipment and accessories.

The Importance of Thorough Lifting Chain Examinations

Lifting chains operate in tough environments – exposed to moisture, dirt, impact, and heavy loads. Over time, this leads to corrosion and surface rust. While some rust is expected, the danger comes when it obscures underlying damage.

Surface rust can hide:

• Cracks or fractures in individual links
• Excessive wear, flattening, or elongation
• Previous damage from shock loading or misuse

A quick visual once-over isn’t enough. To ensure chains remain safe to use, LOLER thorough examinations must be carried out by a competent person who can properly clean, inspect, and assess each component.

What We Do Differently at Velocity Safety

Our approach goes far beyond a basic visual inspection. During a thorough examination of lifting accessories, we:

• Clean chains to remove surface rust and debris so underlying metal can be clearly assessed.
• Examine each link carefully, not just a quick glance across the whole chain.
• Apply light oil to protect the chain from further corrosion for several months after inspection.
• Lubricate hook springs and latches to ensure smooth and reliable operation under load.

This process gives you a clear view of the true condition of your lifting equipment – and evidence that you are meeting your LOLER duties.

Why This Level of Detail Matters

Proper maintenance and thorough examinations deliver benefits well beyond “passing an inspection”:

• Extended equipment life: Clean, lubricated chains and hooks last longer and perform more reliably.
• Reduced downtime: Early identification of wear or damage allows planned repairs instead of unexpected failures.
• Improved safety: Workers are protected from preventable accidents caused by unseen damage or degraded components.
• Regulatory compliance: You can demonstrate that lifting accessories are examined and maintained in line with LOLER requirements.

Need Your Lifting Accessories Examined?

If you have chains, slings, or other lifting gear due for inspection or maintenance, our technicians can help. We provide thorough examinations compliant with LOLER regulations, with clear reporting and tagging so you know exactly what’s safe to keep in service.