Face Fit Testing Services for All Industries
Many UK businesses are finding that their face fit records no longer reflect the respirators being worn, changes affecting individual wearers or the organisation’s current RPE policy.
Velocity Safety delivers on-site face fit testing for teams across construction, manufacturing and engineering – helping address testing gaps and maintain clear RPE records.
Our Fit2Fit-accredited testers carry out both qualitative (Bitrex / Saccharin) and quantitative (Portacount) testing, ensuring every wearer’s mask provides an effective seal. Optional refresher training and Fit Test Operator courses are also available for in-house teams managing ongoing RPE programmes.
We provide:
- On-site and mobile testing for factories, construction sites and offices
- Digital certificates issued same day for insurance and audit evidence
- Traceable test records and re-test reminders for every wearer
- Nationwide service for single sites and multi-location companies
Examples of Respiratory Protective Equipment Requiring Face Fit Testing
If your employees use any of the following tight-fitting masks, they must undergo a face fit test to confirm the seal provides adequate protection:
- FFP2 disposable respirators
- FFP3 disposable respirators
- Half-face respirators
- Full-face respirators
Loose-fitting powered hoods (PAPR/TH units) do not require face fit testing, but must still undergo regular hygiene, airflow and maintenance checks in line with HSE INDG 479 and BS EN 529.
Velocity Safety also offers RPE awareness and Fit Test Operator training to help teams select, don and check the right equipment – improving first-time pass rates and long-term compliance.
Fit2Fit accredited for over 10 years and partnered with Betafit, Velocity Safety provides competent testing using recognised qualitative and quantitative face fit test methods.
Why Face Fit Testing Matters
Respiratory protective equipment (RPE) cannot provide its intended protection if it does not fit the wearer correctly. Where tight-fitting RPE is selected, employers must ensure the chosen make, model, type and size is suitable for the individual wearer.
Face fit testing forms an important part of meeting duties under COSHH and related workplace health regulations. It confirms whether a specific tight-fitting facepiece can achieve an adequate seal on the person being tested. It does not replace suitable RPE selection, training, maintenance or the wearer’s pre-use fit check.
If the mask leaks, it can’t protect the worker – no matter how advanced or expensive it is. Over time, even small changes such as weight loss, dental work or new mask models can compromise the fit and leave employees exposed to harmful dusts, fumes or airborne contaminants.
Missing, outdated or incomplete face fit records can create a significant gap in an organisation’s RPE programme. Employers should be able to identify which wearer was tested, the exact respirator used, the test method and the result.
Regular face fit testing ensures:
- Every wearer’s mask forms a secure, reliable seal
- Staff understand how to don and check their own RPE correctly
- Employers fulfil their duties under COSHH and related HSE guidance
- Auditors and insurers can instantly verify valid test records
- Workers feel confident and protected in hazardous or clinical environments
Velocity Safety helps close that compliance gap – restoring assurance, updating records and retraining staff where needed. Every test includes clear documentation, instant certification and professional feedback, giving you confidence that every respirator on site actually protects the people who rely on it.
What Our Face Fit Testing Service Includes
Velocity Safety delivers Fit2Fit-accredited face fit testing and RPE operator training for every industry – from construction and manufacturing to laboratories and healthcare.
Because every face shape is different, no single mask design fits everyone. That’s why we use both qualitative and quantitative methods to verify protection – either taste-based testing using Bitrex or Saccharin, or precise particle counting with Portacount systems. This ensures every respirator on site performs as intended.
Each session is tailored to your site, schedule and workforce size, with same-day digital certification and clear test records included as standard.
Our Core Services
- Qualitative Face Fit Testing (Bitrex/Saccharin) – A taste-based test suitable for disposable and half-mask respirators such as FFP2 and FFP3. It verifies whether the mask provides an adequate seal during normal breathing and movement.
- Quantitative Face Fit Testing (Portacount) – A particle-counting method ideal for high-risk or policy-mandated environments. Provides an objective fit factor score for half and full-face respirators.
- Re-Testing & Periodic Checks – Required when the wearer changes respirator make, model, type or size, or where facial changes could affect the seal. Periodic retesting can also be scheduled under the employer’s RPE policy.
- Group & Multi-Site Bookings – Designed for contractors, manufacturers, councils and larger teams. Our mobile test units can visit multiple sites in one day.
- Digital Certification & Record Management – Every test result is logged, issued digitally and stored for HR, HSE or insurer audits.
- On-Site or Mobile Clinics – Delivered directly at your workplace or via our mobile units – minimising disruption and downtime.
Training & Support Options
Beyond testing, Velocity Safety provides practical training and support to help teams manage their own RPE programmes safely and confidently.
- Fit Test Operator Training – Provides in-house staff with practical instruction in recognised face fit testing procedures and the knowledge needed to help demonstrate competence.
- Awareness Sessions – Practical refreshers on RPE selection, donning/doffing and daily fit checks.
- RPE Compatibility & Maintenance Guidance – Advice on choosing, maintaining and storing respirators from leading brands such as Moldex, Betafit, 3M, JSP and Sundström.
- Full RPE Servicing Integration – Combine face fit testing with RPE examinations, breathing air testing or gas monitor calibration for total respiratory compliance coverage.
Velocity Safety helps organisations stay protected, documented and fully compliant – all in one coordinated visit. RPE, replacement filters and accessories can also be supplied on request, ensuring all equipment tested remains fully serviceable and compliant.
Which Face Fit Testing Method Do You Need?
Velocity Safety provides both qualitative and quantitative face fit testing. The correct method depends on the respirator being worn, your workplace risks and any customer or industry requirements.
| Method | Suitable For | How It Works | Result |
|---|---|---|---|
| Qualitative | FFP2, FFP3 and reusable half masks | Sweet or bitter aerosol confirms whether leakage is detected. | Pass / Fail |
| Quantitative | Half masks, full-face respirators and higher-risk applications | Particle-counting instrument measures leakage and calculates a fit factor. | Numerical fit factor + Pass / Fail |
Not sure which method your workforce requires? Our Fit2Fit-accredited testers will recommend the appropriate test before work begins.
Why choose a Fit2Fit-accredited provider?
A face fit test is only as reliable as the person carrying it out. Choosing a competent tester helps ensure the correct protocol is followed, suitable equipment is used and the results can withstand scrutiny during HSE inspections, customer audits and insurance reviews.
Working with a Fit2Fit-accredited provider gives you confidence that testing is carried out using recognised industry methods and current HSE guidance.
- Recognised competence through independent Fit2Fit accreditation.
- Qualitative and quantitative testing completed using appropriate equipment.
- Clear digital records identifying the wearer, respirator and result.
- Advice on failed tests including alternative mask options where required.
- Nationwide on-site testing for single locations and multi-site organisations.
Whether you need testing for a handful of workers or a nationwide workforce, Velocity Safety provides a consistent, audit-ready service delivered by experienced Fit2Fit-accredited testers.
Compliant, Accredited & Mobile
All testing is performed by competent Fit2Fit-accredited professionals, trained and assessed under the BSIF Fit2Fit scheme to ensure results meet HSE and insurer audit standards.
Every test is carried out using appropriate qualitative or quantitative equipment and documented with reference to HSE INDG 479 and the applicable face fit test protocol.
Velocity Safety is one of the few independent providers combining technical precision, national reach, and fast digital record-keeping – making your next audit or inspection effortless.
Our credentials and capabilities:
- Fit2Fit-accredited for both qualitative and quantitative test methods
- Test records containing the core information recommended by HSE INDG 479
- Trusted by NHS Trusts, private healthcare, manufacturing and construction clients UK-wide
- Fully equipped mobile test units – from Bitrex hoods to Portacount systems
- Compatible with all major RPE brands including Moldex, Betafit, 3M, JSP and Sundström
- Digital documentation – every certificate stored, shareable and audit-ready
All testing and training are delivered in accordance with HSE INDG 479 (Fit testing of respiratory protective equipment facepieces) and BS EN 529 (Selection, use and maintenance of respiratory protective devices), meeting employer duties under COSHH Regulation 9(2).
For more than a decade, Velocity Safety has supported clients across healthcare, industrial and public-sector settings – ensuring every mask, every wearer and every record remains fit for inspection.
How Our Face Fit Testing Process Works
Face fit testing doesn’t need to be disruptive or complicated. Our structured process keeps your teams compliant, confident and informed – with clear communication at every stage.
1. Book & Brief
Contact us with your requirements. We’ll confirm your team size, test type (qualitative or quantitative), and any site considerations such as room layout or PPE availability.
2. On-Site Setup & Pre-Test Training
Our Fit2Fit-accredited engineers arrive fully equipped and start with a short safety briefing – explaining how the test works, what causes failures, and how to correctly don and check each mask.
3. Face Fit Testing (Qualitative or Quantitative)
Each wearer completes a series of exercises using either the Bitrex/Saccharin (taste) or Portacount (particle-counting) method. Our engineers monitor results in real time, advising on seal issues or mask suitability.
4. Results, Certification & Feedback
We issue same-day digital certificates for every participant, detailing mask make, model, test method and result. Staff receive personal feedback and practical advice on maintaining compliance between re-tests.
5. Re-Testing & Ongoing Support
We can schedule repeat testing in line with company policy and the triggers set out in HSE guidance, including changes to the respirator or facial characteristics that could affect the seal. For larger organisations, Velocity can also train internal Fit Test Operators to manage future sessions in-house.
Velocity Safety makes compliance simple – combining testing, refresher training, and digital certification in one efficient visit.
Why choose Velocity Safety Ltd
Face fit testing is a compliance-critical service – it needs to be carried out competently, documented clearly and aligned with the correct test protocol. Velocity Safety combines Fit2Fit accreditation with over a decade of industry experience and nationwide on-site support.
Why organisations nationwide trust us:
- Fit2Fit-Accredited Engineers – Testing carried out in full alignment with HSE INDG 479 and COSHH Regulation 9.
- 12+ Years’ Experience – Proven track record supporting clients across construction, healthcare, manufacturing and the public sector.
- Appropriate Test Equipment – Qualitative and quantitative systems maintained and operated in accordance with the applicable test method.
- Digital Certificates for Audits – Instantly issued documentation for HR, HSE and insurance evidence.
- On-Site or Multi-Site Testing – Mobile setups for factories, sites and offices nationwide.
- Flexible Scheduling – Single bookings, group days or annual frameworks to suit your operations.
- Integrated Safety Services – Combine face fit testing with RPE servicing, breathing air testing or gas monitor calibration for complete coverage.
- Trusted Nationwide – Supporting clients across the UK with responsive, professional service and transparent pricing.
Book a Fit2Fit-accredited session today and ensure every mask on site protects as it should.
Face Fit Testing Prices & Packages
Face fit testing starts from £25 + VAT. Choose from individual appointments, team sessions or ongoing testing programmes. Your quote will reflect the number of tests, test method and location.
Face fit testing
From£25+ VAT
For a tailored quote, tell us:
- How many people need testing
- The respirator makes and models
- Your location and preferred dates
We’ll confirm the test method, booking arrangements and total cost before your session.
Individual & small team testingA quote for your testing requirements
Ideal for tradespeople, workshops or small departments needing quick, compliant testing.
- On-site or depot-based testing available
- Qualitative or quantitative methods
- Fit2Fit-accredited engineer
- Same-day digital certificate
Group & multi-site testingHalf day: £450 + VATFull day: £595 + VAT
Designed for contractors, factories, councils and multi-site teams requiring multiple staff tested in one session.
Half day: 8–10 tests. Full day: 10–18 tests. Confirm the session capacity and arrangements for your team when booking.
- Bulk scheduling and day-rate bookings
- On-site setup, with capacity confirmed for your booking
- Dedicated account contact
- Digital reporting for HR and audit evidence
Contract & framework partnershipsPrice on request
For organisations needing regular re-testing or ongoing compliance programmes.
- Annual or biennial testing schedules
- Centralised certificate management
- Fixed-day or block-booking rates
- Compatible with procurement frameworks and insurance audits
Who Needs Face Fit Testing?
Velocity Safety delivers Fit2Fit-accredited face fit testing for organisations of every size – from single-site contractors to multi-site public-sector frameworks. Our engineers work nationwide, providing flexible on-site testing that keeps your workforce safe, documented, and fully compliant with COSHH Regulation 9 and HSE INDG 479.
Construction & Fit-Out Teams
On-site testing for trades and site operatives exposed to dust, silica, asbestos or fumes. Ideal for CDM-regulated environments and refurbishment projects where face-fit certification is required before entry.
Manufacturing & Fabrication
Testing programmes for welders, machinists and production teams working with airborne particulates, fumes or chemicals. Certificates recognised by insurers and auditors under COSHH Reg 9.
Facilities & Estates Management
Multi-site testing for maintenance, cleaning and estates teams using half- or full-face respirators during planned maintenance or DSEAR-controlled works.
Healthcare & Dental Practices
Fit2Fit-accredited testing for clinicians, dental teams and healthcare staff using FFP2 or FFP3 masks for infection control. Includes optional refresher and operator training.
Laboratories & R&D Environments
Quantitative and qualitative testing for lab and research personnel handling hazardous chemicals or biological agents. Digital records issued same day for audit evidence.
Local Authorities & Councils
Scheduled testing for waste, highways, parks and public-works teams. Flexible day-rate bookings and full reporting for compliance departments.
Confined Space & Rescue Teams
Face-fit testing for personnel using full-face respirators in tunnels, tanks and high-risk confined-space environments – compliant with the Confined Space Regulations 1997.
Marine & Offshore Projects
Testing and documentation for shipyards, ports and offshore facilities where RPE is required for blasting, coatings or confined-space maintenance.
Spray Booth & Automotive Refinishers
HSE guidance requires suitable air-fed breathing apparatus for spraying isocyanate and 2K paints because filtering respirators are not suitable for this work. Loose-fitting air-fed hoods and visors do not require face fit testing. Where tight-fitting RPE is used for other associated tasks, such as preparation or cleaning, we can provide the appropriate qualitative or quantitative face fit test.
Contractors & Maintenance Providers
Flexible testing and refresher programmes for small businesses and contractors who need fast, affordable face-fit certification without site disruption.
What Others Say About Us…
“After many issues with the inspectors from our insurer I contacted Ross to quote. He saved us just over £3000 in the first year. He also does weekends for us to reduce downtime.”
Joe, Civils Company Midlands
“After spending £20k purchasing the wrong powered air units for our factory on our previous PPE supplier/H&S advisors recommendations, Ross came in and told us what we needed, why we needed it and what cost savings could be had over the life of the equipment. I just wish we found him sooner.”
David, Engineering Company North West
“Great Service, Great guy nothing is too much trouble.”
John, Groundworks Company North West
Official Moldex distributor – Trusted PPE supplied & serviced by Velocity Safety
Ready to Schedule Face Fit Testing for Your Team?
Keep your workforce compliant and audit-ready under COSHH Regulation 9 and HSE INDG 479. Velocity Safety’s Fit2Fit-accredited engineers deliver on-site face fit testing across Lancashire, Manchester, Liverpool and Cheshire – with nationwide coverage for contractors, manufacturers and multi-site organisations.
Contact Velocity Safety today 01254 933 486 or Contact Us
Face Fit Testing FAQs
Managing respiratory protection can raise a lot of questions. Here are clear, HSE-aligned answers to the most common queries employers and safety managers ask about face fit testing.
Is face fit testing a legal requirement?
Yes. Under the Control of Substances Hazardous to Health (COSHH) Regulations 2002, and related guidance such as the Control of Asbestos and Confined Space Regulations, all tight-fitting respirators must be face fit tested by a competent person.
How often should face fit testing be carried out?
Face fit testing should be repeated whenever the wearer changes to a different make, model or size of respirator, or where facial changes could affect the seal. Many organisations also include periodic retesting within their RPE programme, but there is no universal expiry period that applies in every workplace.
Who can perform face fit testing?
Face fit testing should be carried out by a competent person who is appropriately trained, qualified and experienced in the method being used. Fit2Fit accreditation provides independent evidence that can help employers assess a tester’s competence. In-house testers can undertake suitable training, but employers must still ensure they remain competent to carry out the tests correctly.
Do you need to be clean-shaven for a face fit test?
Yes. Tight-fitting masks (such as FFP2, FFP3, half- and full-face respirators) must seal directly to the skin – any stubble, beard or facial hair will cause leaks and test failure. Workers who cannot shave should use loose-fitting powered hoods (PAPR) instead.
What’s the difference between a face fit test and a fit check?
A face fit test is a formal procedure carried out by a competent person to determine whether a specific make, model, type and size of tight-fitting facepiece can achieve an adequate seal on the wearer.
A fit check, sometimes called a seal check, is a quick self-check the wearer performs every time they put on the mask. It is not a substitute for a formal face fit test, but helps the wearer check the seal before each use.
What are the two types of face fit testing?
- Qualitative Testing (Bitrex or Saccharin) – A taste-based test used for disposable and half-face masks.
- Quantitative Testing (Portacount) – A particle-counting test used for half and full-face respirators, producing a measurable “fit factor” score.
Do spray painters need a face fit test for isocyanates?
HSE guidance requires suitable air-fed breathing apparatus for spraying isocyanate and 2K paints because filtering respirators are not suitable for this work. Loose-fitting air-fed hoods and visors do not require face fit testing, although the equipment and breathing-air supply must still be properly maintained and checked. If tight-fitting RPE is used for other associated tasks, that facepiece must be fit tested to the individual wearer.
How long does a face fit test take?
Typically 15–30 minutes per person, depending on the method used and the wearer’s familiarity with the equipment. Larger teams can be tested in scheduled batches to minimise disruption.
How long is a face fit test certificate valid?
A face fit certificate remains valid only while the conditions of the original test remain unchanged. Changing respirator make, model, size or material, or significant facial changes, normally require a new face fit test. Many employers also schedule periodic retesting as part of their respiratory protection programme.
Do you provide qualitative and quantitative face fit testing?
Yes. Velocity Safety provides both qualitative (Bitrex/Saccharin) and quantitative (Portacount) face fit testing. We’ll recommend the appropriate method based on the respirator type, workplace hazards and customer requirements.
Can I do my own face fit testing?
Only if you’ve completed suitable Fit Test Operator Training and can demonstrate competence. Velocity Safety offers Fit2Fit-aligned operator courses to help employers manage in-house testing safely and correctly.
Do you provide face fit testing near me?
Yes – Velocity Safety provides on-site face fit testing across the North West, including: Lancashire, Greater Manchester, Liverpool, Cheshire, Preston, Blackburn, Burnley, Blackpool, Bolton, Bury, Chorley, Rochdale, Southport, and Cumbria.
Our local engineers test teams directly at your site, minimising disruption and ensuring fast certification.
Do you offer nationwide face fit testing?
Yes – our Fit2Fit-accredited engineers travel across the UK, supporting clients in Birmingham, Leeds, Sheffield, Newcastle, Glasgow, Cardiff, Bristol, London, and surrounding regions.
We regularly deliver testing for national contractors, manufacturers and healthcare providers operating multiple sites under central compliance frameworks.
Our local engineers test teams directly at your site, minimising disruption and ensuring fast certification.
How much does face fit testing cost?
Face fit testing starts from £25 + VAT. A half-day session (8–10 tests) costs £450 + VAT, and a full-day session (10–18 tests) costs £595 + VAT.
Your quote will reflect the number of tests, test method and location. Contact us to confirm the right booking option and total cost for your requirements.
Do you issue digital certificates?
Yes. Every test result is issued digitally with the wearer’s name, mask model, method used and outcome – all compliant with HSE INDG 479 Appendix 1 for audit and insurance records.
Face Fit Testing Across the UK
Velocity Safety provides Fit2Fit-accredited face fit testing for individual workplaces, regional contractors and organisations operating across multiple UK sites.
Our mobile testers deliver qualitative and quantitative testing directly at factories, construction sites, spray booths, healthcare settings, offices and other workplaces where tight-fitting RPE is used.
On-site testing across the North West
We regularly provide face fit testing throughout Lancashire, Greater Manchester, Merseyside and the surrounding areas, including:
- Manchester
- Liverpool and the Wirral
- Blackburn and Darwen
- Chorley and Leyland
- Preston
- Burnley and Pendle
- Blackpool and the Fylde Coast
- Accrington and Hyndburn
- Ribble Valley, Clitheroe and Longridge
- Rossendale
- Lancaster and Morecambe
Nationwide face fit testing
We also support employers and multi-site organisations across the wider UK, including regular bookings in:
- Leeds and West Yorkshire
- Sheffield and South Yorkshire
- Birmingham and the Midlands
- Bristol and the South West
- London and the South East
- Glasgow and central Scotland
Our on-site service is suitable for:
- Single-site bookings: Face fit testing delivered directly at your workplace.
- Group testing days: Scheduled testing for larger teams with minimal operational disruption.
- Multi-site programmes: Consistent testing, certification and reporting across several locations.
- National contractors: Flexible support for mobile workforces and changing project locations.
Every session includes Fit2Fit-accredited testing, clear pass or fail results and same-day digital certification.
Tell us how many people require testing and where your sites are located, and we will recommend the most efficient booking option.
Other Related Safety & Compliance Services
Face fit testing is just one part of maintaining safe and compliant respiratory protection. Velocity Safety provides complete end-to-end support for your workplace PPE, testing and inspection programmes – all delivered by accredited engineers and fully documented for COSHH and HSE compliance.
- RPE Inspections & RPE Servicing – Routine inspection, testing and maintenance for reusable respirators, full-face masks and powered air units, carried out in line with BS EN 529 and COSHH Reg 9(2).
- Breathing Air Testing (EN 12021) – Verification of air quality for compressors, cylinders and air-fed respirator systems, ensuring clean, safe supply for spray booths, laboratories and confined spaces.
- Gas Detection Unit (GDU) Calibration – Documented calibration of portable and fixed gas detectors using certified test gases and controlled procedures, with digital certificates provided following testing.
- Filter Integrity & LEV Testing – Comprehensive DOP/PAO testing and LEV examinations to HSG 258 and BS EN ISO 14644 standards – ideal for laboratories, cleanrooms and manufacturing facilities.
- PSSR (Pressure Systems Safety Regulations 2000) Examinations – Written Scheme inspections for air receivers, compressors and autoclaves used in industrial, dental and spray applications.
- Hand-Arm Vibration Measurement & Assessment – Monitoring and analysis to help employers manage worker exposure under the Control of Vibration at Work Regulations 2005.
- Workplace Noise Measurement & Assessment – Comprehensive noise surveys to assess exposure levels and recommend control measures under the Noise at Work Regulations 2005.
Ask about grouping Face Fit Testing with RPE Servicing or Breathing Air Testing for a complete respiratory compliance package.
Book Your Face Fit Testing Session
Missing records or face fit results that no longer reflect the wearer or respirator in use can create compliance issues.
Velocity Safety keeps it simple – Fit2Fit-accredited testing, clear documentation, and fast turnaround.
Just tell us:
- How many people need testing
- Your site location(s)
- Preferred method (qualitative or quantitative)
We’ll confirm availability, send a same-day quote, and book a time that fits your schedule.
Quick quotes. Fast booking. Clear face fit records. Your team’s respiratory protection – properly supported.
01254 933 486
info@velocitysafety.co.uk
Velocity Safety
Unit 7 Whitebirk Enterprise Centre,
Lower Phillips Road
Blackburn,
Lancashire
BB1 5UD
