A half day of Face Fit Testing
8-10 tests – £450+VAT
A full day of Face Fit Testing
10-18 tests. £595+VAT
Face Fit Testing Services for All Industries
Many UK businesses are finding their team’s face fit tests have expired = leaving them exposed to non-compliance under COSHH Regulation 9 and HSE INDG 479.
Velocity Safety delivers on-site face fit testing for teams across construction, manufacturing and engineering – restoring compliance quickly and reducing audit risk.
Our Fit2Fit-accredited testers carry out both qualitative (Bitrex / Saccharin) and quantitative (Portacount) testing, ensuring every wearer’s mask provides an effective seal. Optional refresher training and Fit Test Operator courses are also available for in-house teams managing ongoing RPE programmes.
We provide:
- On-site and mobile testing for factories, construction sites and offices
- Digital certificates issued same day for insurance and audit evidence
- Traceable test records and re-test reminders for every wearer
- Nationwide service for single sites and multi-location companies
Examples of Respiratory Protective Equipment Requiring Face Fit Testing
If your employees use any of the following tight-fitting masks, they must undergo a face fit test to confirm the seal provides adequate protection:
- FFP2 disposable respirators
- FFP3 disposable respirators
- Half-face respirators
- Full-face respirators
Loose-fitting powered hoods (PAPR/TH units) do not require face fit testing, but must still undergo regular hygiene, airflow and maintenance checks in line with HSE INDG 479 and BS EN 529.
Velocity Safety also offers RPE awareness and Fit Test Operator training to help teams select, don and check the right equipment – improving first-time pass rates and long-term compliance.
Fit2Fit accredited for over 10 years – partnered with Betafit to keep your RPE and PPE fully inspection-ready, using UKAS-traceable equipment and HSE-aligned testing methods.
Why Face Fit Testing Matters
Respiratory protective equipment (RPE) only protects when it fits properly – and that’s not optional. Under COSHH Regulation 9, employers must ensure every tight-fitting respirator is correctly fitted and proven to seal to the wearer’s face.
Face fit testing is not optional – it’s a legal requirement under COSHH Regulation 9 for all tight-fitting RPE used at work. Testing confirms the mask forms a safe, effective seal and that the chosen model provides adequate protection for each individual wearer.
If the mask leaks, it can’t protect the worker – no matter how advanced or expensive it is. Over time, even small changes such as weight loss, dental work or new mask models can compromise the fit and leave employees exposed to harmful dusts, fumes or airborne contaminants.
In recent years, expired face fit certificates have become one of the most common compliance gaps identified during HSE and insurer audits. It’s a simple but critical step in maintaining both legal compliance and workforce safety.
Regular face fit testing ensures:
- Every wearer’s mask forms a secure, reliable seal
- Staff understand how to don and check their own RPE correctly
- Employers fulfil their duties under COSHH and related HSE guidance
- Auditors and insurers can instantly verify valid test records
- Workers feel confident and protected in hazardous or clinical environments
Velocity Safety helps close that compliance gap – restoring assurance, updating records and retraining staff where needed. Every test includes clear documentation, instant certification and professional feedback, giving you confidence that every respirator on site actually protects the people who rely on it.
What Our Face Fit Testing Service Includes
Velocity Safety delivers Fit2Fit-accredited face fit testing and RPE operator training for every industry – from construction and manufacturing to laboratories and healthcare.
Because every face shape is different, no single mask design fits everyone. That’s why we use both qualitative and quantitative methods to verify protection – either taste-based testing using Bitrex or Saccharin, or precise particle counting with Portacount systems. This ensures every respirator on site performs as intended.
Each session is tailored to your site, schedule and workforce size, with same-day digital certification, audit-ready records, and full UKAS-traceable documentation included as standard.
Our Core Services
- Qualitative Face Fit Testing (Bitrex/Saccharin) – A taste-based test suitable for disposable and half-mask respirators such as FFP2 and FFP3. It verifies whether the mask provides an adequate seal during normal breathing and movement.
- Quantitative Face Fit Testing (Portacount) – A particle-counting method ideal for high-risk or policy-mandated environments. Provides an objective fit factor score for half and full-face respirators.
- Re-Testing & Periodic Checks – Recommended every 1–2 years, or sooner if the wearer changes mask model, facial features or job role.
- Group & Multi-Site Bookings – Designed for contractors, manufacturers, councils and larger teams. Our mobile test units can visit multiple sites in one day.
- Digital Certification & Record Management – Every test result is logged, issued digitally and stored for HR, HSE or insurer audits.
- On-Site or Mobile Clinics – Delivered directly at your workplace or via our mobile units – minimising disruption and downtime.
Training & Support Options
Beyond testing, Velocity Safety provides practical training and support to help teams manage their own RPE programmes safely and confidently.
- Fit Test Operator Training – Certifies competent in-house staff to conduct ongoing face fit testing safely and correctly.
- Awareness Sessions – Practical refreshers on RPE selection, donning/doffing and daily fit checks.
- RPE Compatibility & Maintenance Guidance – Advice on choosing, maintaining and storing respirators from leading brands such as Moldex, Betafit, 3M, JSP and Sundström.
- Full RPE Servicing Integration – Combine face fit testing with RPE examinations, breathing air testing or gas monitor calibration for total respiratory compliance coverage.
Velocity Safety helps organisations stay protected, documented and fully compliant – all in one coordinated visit. RPE, replacement filters and accessories can also be supplied on request, ensuring all equipment tested remains fully serviceable and compliant.
Compliant, Accredited & Mobile
All testing is performed by competent Fit2Fit-accredited professionals, trained and assessed under the BSIF Fit2Fit scheme to ensure results meet HSE and insurer audit standards.
Every test we carry out is delivered using UKAS-traceable equipment and documented in full alignment with HSE INDG 479, COSHH Regulation 9, and BS EN 529.
Velocity Safety is one of the few independent providers combining technical precision, national reach, and fast digital record-keeping – making your next audit or inspection effortless.
Our credentials and capabilities:
- Fit2Fit-accredited for both qualitative and quantitative test methods
- Reports compliant with INDG 479 and recognised by HSE and insurer auditors
- Trusted by NHS Trusts, private healthcare, manufacturing and construction clients UK-wide
- Fully equipped mobile test units – from Bitrex hoods to Portacount systems
- Compatible with all major RPE brands including Moldex, Betafit, 3M, JSP and Sundström
- Digital documentation – every certificate stored, shareable and audit-ready
All testing and training are delivered in accordance with HSE INDG 479 (Fit testing of respiratory protective equipment facepieces) and BS EN 529 (Selection, use and maintenance of respiratory protective devices), meeting employer duties under COSHH Regulation 9(2).
For more than a decade, Velocity Safety has supported clients across healthcare, industrial and public-sector settings – ensuring every mask, every wearer and every record remains fit for inspection.
How Our Face Fit Testing Process Works
Face fit testing doesn’t need to be disruptive or complicated. Our structured process keeps your teams compliant, confident and informed – with clear communication at every stage.
1. Book & Brief
Contact us with your requirements. We’ll confirm your team size, test type (qualitative or quantitative), and any site considerations such as room layout or PPE availability.
2. On-Site Setup & Pre-Test Training
Our Fit2Fit-accredited engineers arrive fully equipped and start with a short safety briefing – explaining how the test works, what causes failures, and how to correctly don and check each mask.
3. Face Fit Testing (Qualitative or Quantitative)
Each wearer completes a series of exercises using either the Bitrex/Saccharin (taste) or Portacount (particle-counting) method. Our engineers monitor results in real time, advising on seal issues or mask suitability.
4. Results, Certification & Feedback
We issue same-day digital certificates for every participant, detailing mask make, model, test method and result. Staff receive personal feedback and practical advice on maintaining compliance between re-tests.
5. Re-Testing & Ongoing Support
We can schedule repeat testing in line with COSHH and company policy – typically every 1–2 years, or sooner if mask models or facial features change. For larger organisations, Velocity can also train internal Fit Test Operators to manage future sessions in-house.
Velocity Safety makes compliance simple – combining testing, refresher training, and digital certification in one efficient visit.
Why choose Velocity Safety Ltd
Face fit testing is a compliance-critical service – it needs to be accurate, auditable, and aligned with HSE expectations. Velocity Safety combines Fit2Fit accreditation, UKAS-traceable testing, and over a decade of industry experience to make compliance simple for every client.
Why organisations nationwide trust us:
- Fit2Fit-Accredited Engineers – Testing carried out in full alignment with HSE INDG 479 and COSHH Regulation 9.
- 12+ Years’ Experience – Proven track record supporting clients across construction, healthcare, manufacturing and the public sector.
- UKAS-Traceable Equipment – Calibrated qualitative and quantitative systems for verified results.
- Digital Certificates for Audits – Instantly issued documentation for HR, HSE and insurance evidence.
- On-Site or Multi-Site Testing – Mobile setups for factories, sites and offices nationwide.
- Flexible Scheduling – Single bookings, group days or annual frameworks to suit your operations.
- Integrated Safety Services – Combine face fit testing with RPE servicing, breathing air testing or gas monitor calibration for complete coverage.
- Trusted Nationwide – Supporting clients across the UK with responsive, professional service and transparent pricing.
Book a Fit2Fit-accredited session today and ensure every mask on site protects as it should.
Face Fit Testing Packages & Quotes
Every business is different – from single trades and workshops to multi-site contractors and manufacturing plants. Velocity Safety offers clear, transparent pricing based on your team size, testing method, and location – with no hidden extras and same-day certification included.
INDIVIDUAL & SMALL TEAM TESTING
Ideal for tradespeople, workshops or small departments needing quick, compliant testing.
✔ On-site or depot-based testing available
✔ Qualitative or quantitative methods
✔Fit2Fit-accredited engineer
✔ Same-day digital certificate
GROUP & MULTI-SITE TESTING
Designed for contractors, factories, councils and multi-site teams requiring multiple staff tested in one session.
✔ Bulk scheduling and day-rate bookings
✔ On-site setup for up to 16 tests per day, per engineer
✔ Dedicated account contact
✔ Digital reporting for HR and audit evidence
CONTRACT & FRAMEWORK PARTNERSHIPS
For organisations needing regular re-testing or ongoing compliance programmes.
✔ Annual or biennial testing schedules
✔ Centralised certificate management
✔ Fixed-day or block-booking rates
✔ Compatible with procurement frameworks and insurance audits
Discounts available when combined with RPE Servicing, Breathing Air Testing or Gas Monitor Calibration.
Who Needs Face Fit Testing?
Velocity Safety delivers Fit2Fit-accredited face fit testing for organisations of every size – from single-site contractors to multi-site public-sector frameworks. Our engineers work nationwide, providing flexible on-site testing that keeps your workforce safe, documented, and fully compliant with COSHH Regulation 9 and HSE INDG 479.
Construction & Fit-Out Teams
On-site testing for trades and site operatives exposed to dust, silica, asbestos or fumes. Ideal for CDM-regulated environments and refurbishment projects where face-fit certification is required before entry.
Manufacturing & Fabrication
Testing programmes for welders, machinists and production teams working with airborne particulates, fumes or chemicals. Certificates recognised by insurers and auditors under COSHH Reg 9.
Facilities & Estates Management
Multi-site testing for maintenance, cleaning and estates teams using half- or full-face respirators during planned maintenance or DSEAR-controlled works.
Healthcare & Dental Practices
Fit2Fit-accredited testing for clinicians, dental teams and healthcare staff using FFP2 or FFP3 masks for infection control. Includes optional refresher and operator training.
Laboratories & R&D Environments
Quantitative and qualitative testing for lab and research personnel handling hazardous chemicals or biological agents. Digital records issued same day for audit evidence.
Local Authorities & Councils
Scheduled testing for waste, highways, parks and public-works teams. Flexible day-rate bookings and full reporting for compliance departments.
Confined Space & Rescue Teams
Face-fit testing for personnel using full-face respirators in tunnels, tanks and high-risk confined-space environments – compliant with the Confined Space Regulations 1997.
Marine & Offshore Projects
Testing and documentation for shipyards, ports and offshore facilities where RPE is required for blasting, coatings or confined-space maintenance.
Spray Booth & Automotive Refinishers
Specialist testing for spray painters and refinishers exposed to isocyanates, 2K coatings and solvent-based paints. We test FFP3 and reusable half masks, and provide quantitative (Portacount) testing where higher protection factors are required under COSHH and HSE guidance for spray booths.
Contractors & Maintenance Providers
Flexible testing and refresher programmes for small businesses and contractors who need fast, affordable face-fit certification without site disruption.
What Others Say About Us…
“After many issues with the inspectors from our insurer I contacted Ross to quote. He saved us just over £3000 in the first year. He also does weekends for us to reduce downtime.”
Joe, Civils Company Midlands
“After spending £20k purchasing the wrong powered air units for our factory on our previous PPE supplier/H&S advisors recommendations, Ross came in and told us what we needed, why we needed it and what cost savings could be had over the life of the equipment. I just wish we found him sooner.”
David, Engineering Company North West
“Great Service, Great guy nothing is too much trouble.”
John, Groundworks Company North West
Official Moldex distributor – Trusted PPE supplied & serviced by Velocity Safety
Ready to Schedule Face Fit Testing for Your Team?
Keep your workforce compliant and audit-ready under COSHH Regulation 9 and HSE INDG 479. Velocity Safety’s Fit2Fit-accredited engineers deliver on-site face fit testing across Lancashire, Manchester, Liverpool and Cheshire – with nationwide coverage for contractors, manufacturers and multi-site organisations.
Contact Velocity Safety today 01254 933 486 or Contact Us
Face Fit Testing FAQs
Managing respiratory protection can raise a lot of questions. Here are clear, HSE-aligned answers to the most common queries employers and safety managers ask about face fit testing.
Is face fit testing a legal requirement?
Yes. Under the Control of Substances Hazardous to Health (COSHH) Regulations 2002, and related guidance such as the Control of Asbestos and Confined Space Regulations, all tight-fitting respirators must be face fit tested by a competent person.
How often should face fit testing be carried out?
Face fit tests should be repeated every 1–2 years, or sooner if:
- The wearer changes mask make or model
- They gain or lose weight
- They undergo major dental work or facial surgery
- They develop scarring or facial changes that could affect the seal
Who can perform face fit testing?
Tests must be carried out by a competent, Fit2Fit-accredited tester using recognised methods (qualitative or quantitative). In-house testers can be trained and certified through Velocity Safety’s Fit Test Operator Training.
Do you need to be clean-shaven for a face fit test?
Yes. Tight-fitting masks (such as FFP2, FFP3, half- and full-face respirators) must seal directly to the skin – any stubble, beard or facial hair will cause leaks and test failure. Workers who cannot shave should use loose-fitting powered hoods (PAPR) instead.
What’s the difference between a face fit test and a fit check?
A face fit test is a formal, accredited procedure carried out by a competent person (usually a Fit2Fit-accredited tester) to confirm that a specific make, model and size of mask fits the wearer correctly and provides an effective seal.
A fit check, sometimes called a seal check, is a quick self-check the wearer performs every time they put on their mask – it’s not a substitute for a certified face fit test, but helps confirm the seal remains tight before each use.
What are the two types of face fit testing?
- Qualitative Testing (Bitrex or Saccharin) – A taste-based test used for disposable and half-face masks.
- Quantitative Testing (Portacount) – A particle-counting test used for half and full-face respirators, producing a measurable “fit factor” score.
Do spray painters need a face fit test for isocyanates?
Yes. Anyone spraying 2K paints, isocyanate-based coatings or solvent finishes must have a face fit test for tight-fitting RPE. HSE requires a proven seal for FFP3 and half-mask respirators used in spray booths, and many employers choose quantitative testing due to the protection factor needed for isocyanate work. Air-fed (TH) hoods do not require a face fit test, but must still undergo airflow and maintenance checks.
How long does a face fit test take?
Typically 15–30 minutes per person, depending on the method used and the wearer’s familiarity with the equipment. Larger teams can be tested in scheduled batches to minimise disruption.
How long is a face fit test certificate valid for?
Certificates are generally valid for two years, but employers must ensure the fit remains effective between tests – for example, if a worker changes role, mask model, or physical appearance.
Can I do my own face fit testing?
Only if you’ve completed suitable Fit Test Operator Training and can demonstrate competence. Velocity Safety offers Fit2Fit-aligned operator courses to help employers manage in-house testing safely and correctly.
Do you provide face fit testing near me?
Yes – Velocity Safety provides on-site face fit testing across the North West, including: Lancashire, Greater Manchester, Liverpool, Cheshire, Preston, Blackburn, Burnley, Blackpool, Bolton, Bury, Chorley, Rochdale, Southport, and Cumbria.
Our local engineers test teams directly at your site, minimising disruption and ensuring fast certification.
Do you offer nationwide face fit testing?
Yes – our Fit2Fit-accredited engineers travel across the UK, supporting clients in Birmingham, Leeds, Sheffield, Newcastle, Glasgow, Cardiff, Bristol, London, and surrounding regions.
We regularly deliver testing for national contractors, manufacturers and healthcare providers operating multiple sites under central compliance frameworks.
Our local engineers test teams directly at your site, minimising disruption and ensuring fast certification.
How much does face fit testing cost?
A half day (8–10 tests) costs £450 + VAT, and a full day (10–18 tests) is £595 + VAT.
Pricing for individual or multi-site sessions depends on location and test type.
Contact us for a same-day quote.
Do you issue digital certificates?
Yes. Every test result is issued digitally with the wearer’s name, mask model, method used and outcome – all compliant with HSE INDG 479 Appendix 1 for audit and insurance records.
Face Fit Testing Near You
Velocity Safety provides Fit2Fit-accredited face fit testing across the North West and wider UK, supporting factories, spray booths, construction sites and multi-site organisations. We regularly deliver on-site testing in:
North West & Lancashire
- Manchester
- Liverpool
- Blackburn & Darwen
- Chorley & Leyland
- Preston
- Burnley & Pendle
- Blackpool & Fylde Coast
- Accrington & Hyndburn
- Ribble Valley (Clitheroe & Longridge)
- Rossendale
- Lancaster & Morecambe
Wider UK Coverage
We also support clients in major cities including:
- Sheffield
- Leeds
- Birmingham
- Bristol
- Glasgow
Nationwide coverage available for contractors, manufacturing plants and organisations requiring group or multi-site testing.
Other Related Safety & Compliance Services
Face fit testing is just one part of maintaining safe and compliant respiratory protection. Velocity Safety provides complete end-to-end support for your workplace PPE, testing and inspection programmes – all delivered by accredited engineers and fully documented for COSHH and HSE compliance.
- RPE Inspections & RPE Servicing – Routine inspection, testing and maintenance for reusable respirators, full-face masks and powered air units, carried out in line with BS EN 529 and COSHH Reg 9(2).
- Breathing Air Testing (EN 12021) – Verification of air quality for compressors, cylinders and air-fed respirator systems, ensuring clean, safe supply for spray booths, laboratories and confined spaces.
- Gas Detection Unit (GDU) Calibration – UKAS-traceable calibration of portable and fixed gas detectors, confirming alarm accuracy and sensor reliability across all confined-space and industrial environments.
- Filter Integrity & LEV Testing – Comprehensive DOP/PAO testing and LEV examinations to HSG 258 and BS EN ISO 14644 standards – ideal for laboratories, cleanrooms and manufacturing facilities.
- PSSR (Pressure Systems Safety Regulations 2000) Examinations – Written Scheme inspections for air receivers, compressors and autoclaves used in industrial, dental and spray applications.
- Hand-Arm Vibration Measurement & Assessment – Monitoring and analysis to help employers manage worker exposure under the Control of Vibration at Work Regulations 2005.
- Workplace Noise Measurement & Assessment – Comprehensive noise surveys to assess exposure levels and recommend control measures under the Noise at Work Regulations 2005.
Ask about grouping Face Fit Testing with RPE Servicing or Breathing Air Testing for a complete respiratory compliance package.
Book Your Face Fit Testing Session
Expired certificates or missing records can quickly lead to compliance issues.
Velocity Safety keeps it simple – Fit2Fit-accredited testing, clear documentation, and fast turnaround.
Just tell us:
- How many people need testing
- Your site location(s)
- Preferred method (qualitative or quantitative)
We’ll confirm availability, send a same-day quote, and book a time that fits your schedule.
Quick quotes. Fast booking. Full compliance. Your team’s respiratory protection – sorted.
01254 933 486
info@velocitysafety.co.uk
Velocity Safety
Unit 7 Whitebirk Enterprise Centre,
Lower Phillips Road
Blackburn,
Lancashire
BB1 5UD
